Pocahontas Aluminum Company of Pocahontas, Arkansas Manufacturer of aluminum doors and windows
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     Pocahontas Aluminum manufactures strong, sturdy and dependable aluminum and steel doors for a variety of residential and commercial uses. Our aluminum doors are designed and built in our Pocahontas, Arkansas, plant and are specifically engineered for modular homes and offices, portable buildings, cargo trailers and metal structures. The doors are made using heavy duty aluminum framing and have many features that are shown below. If you have any questions or would like additional information on any of our products, please contact us online or by phone at 870-892-3689. Quality aluminum and steel doors manufacturered by Pocahontas Aluminum.

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100 Series  
MD 100 Series
200 Series
TR-100 Series  
TR-100 DD Series  
 


Delta Door (DD) Series
Heavy Duty Extruded Aluminum Door with Continuous Hinge
Engineered for the Portable Building Industry
Click here for printable brochure
  
     The DD Series door is engineered for a mobile home or portable building and is constructed with painted embossed aluminum and fiberglass panels in (4) standard colors: white, off-white/cream, tan or gray.
Series 100-S Single Door
DD Series

Windows: All door windows are tempered glass.
10" x 10" Bronze, 22" x 36" White Nine Lite,
10" x 10" White, 22" x 36" White Half Lite.
4" x 24" Brown, 4" x 24" White.

Locksets: Orion commercial grade or residential, Master-Keyed Lever Sets, Deadbolts and Standard Door Locks.

Accessories include safety chains, thresholds and drip caps.
  

Series 100-S Double Door
Continuous Hinge

     Features of the DD Series Aluminum Door include:

Pocahontas Aluminum can manufacture doors using two processes:

  1. Using Polystyrene beadboard insulation as the core and applying two skins to each side with a hot melt polyurethane adhesive.
  2. Building a "shell" with two skins and extrusion frames and then bonding the door together with polyurethane foam (foam injection).
  • The Continuous hinge provides a stronger connection point between the door and outside frame.
  • Solid rigid foam with 1" treated siderails waterproof PVC at top and bottom to prevent warping and deterioration.
  • Extruded aluminum surround and outer frame with welded corners.
  • Bulb vinyl inner seal and bulb vinyl dust seal for weatherization.
  • Satin chrome aluminum lockset with dead locking latch 2 3/4" backset.
  • For large openings this door is available in double wides.

Note: The 200 Series and MD-200 Series door is the same as the 100 Series and MD-100 Series with a redesigned inner and outer frame which more easily adapts to meet handicap threshold requirements.

Series 100-S Outer Frame Construction
4", 8", or 12" pre-punched
installation holes.
Continuous hinge for long term strength and durability.

Series 100-S Inner Frame Construction
Heavy Duty extruded aluminum
surround channel inner frame with
miter cut corners screwed together.
Series 100-S Weather Seal
Vinyl Bulb Seal.

100 Series
Heavy Duty Extruded Aluminum Door
Engineered for the Portable Building Industry
Click here for printable brochure
  
     The 100 Series door is engineered for a mobile home or portable building and is constructed with painted embossed aluminum and fiberglass panels in (4) standard colors: white, off-white/cream, tan or gray.
Series 100-S Single Door
Series100-S 48x72

Windows: All door windows are tempered glass.
10" x 10" Bronze, 22" x 36" White Nine Lite,
10" x 10" White, 22" x 36" White Half Lite.
4" x 24" Brown, 4" x 24" White.

Locksets: Orion commercial grade or residential, Master-Keyed Lever Sets, Deadbolts and Standard Door Locks.

Accessories include safety chains, thresholds and drip caps.
  

Series 100-S Double Door
Series 100-S Double 72x72

     Features of the 100 Series Aluminum Door include:

Pocahontas Aluminum can manufacture doors using two processes:

  1. Using Polystyrene beadboard insulation as the core and applying two skins to each side with a hot melt polyurethane adhesive.
  2. Building a "shell" with two skins and extrusion frames and then bonding the door together with polyurethane foam (foam injection).
  • Solid rigid foam with 1" treated siderails waterproof PVC at top and bottom to prevent warping and deterioration.
  • Extruded aluminum surround and outer frame with welded corners.
  • Bulb vinyl inner seal and bulb vinyl dust seal for weatherization.
  • Satin chrome aluminum lockset with dead locking latch 2 3/4" backset.
  • For large openings this door is available in double wides.

Note: The 200 Series and MD-200 Series door is the same as the 100 Series and MD-100 Series with a redesigned inner and outer frame which more easily adapts to meet handicap threshold requirements.

Series 100-S Outer Frame Construction
4", 8", or 12" pre-punched
installation holes.
4 steel hinges riveted to outer
frame for
4' doors.

Series 100-S Inner Frame Construction
Heavy Duty extruded aluminum
surround channel inner frame with
miter cut corners screwed together.
Series 100-S Weather Seal
Double vinyl weather seal.

MD-100 Series
Heavy Duty Extruded Aluminum Door
Engineered for the Modular Office Industry
Click here for printable brochure
     The heavy duty MD-100 Series is constructed with embossed aluminum and fiberglass panels available in (4) standard colors: white, off-white/cream, tan or gray.
MD-100 Series Door

Windows: All door windows are tempered glass.
10" x 10" Bronze, 22" x 36" White Nine Lite,
10" x 10" White, 22" x 36" White Half Lite.
4" x 24" Brown, 4" x 24" White.

Locksets: Orion commercial grade or residential, Master-Keyed lever sets, deadbolts and standard door locksets.

Accessories include safety chains, thresholds and drip caps.

Features of the MD-100 modular building door include:

  • Solid Polystyrene core with solid wood frame covered with 1/8" Hardboard sheet
  • Hardboard panel bonded to each side of core for added strength.
  • 8" metal kickplate laminated and fastened with screws to interior surface.
  • Two extra steel hinges added for support.

MD-100 Series Closeup of Solid Polystyrene Core
Solid Polystyrene surrounded by
2 x 6 lumber and covered with
1/8" Hardboard
.

MD-100 Series Inner Frame Construction
Heavy Duty Extruded aluminum
Surround channel inner frame
.
MD-100 Series Inside Kick Panel
Aluminum kick panel
on inside of door.

MD-300 Series
Extra Heavy Duty Extruded Aluminum Door
Engineered for the Modual Office Industry
Click here for printable brochure

MD-300 Series extra heavy duty extruded aluminum door     The MD-300 Series is ADA-approved and is available in white, off-white/cream, tan and gray painted embossed steel, aluminum and fiberglass panels. Accessories include safety chains, thresholds and drip caps.
   Windows: 10" x 10" Bronze, 22" x 36" White Nine Lite
                   10" x 10" White, 22" x 36" White Half Lite
                   4" x 24" Brown, 4" x 24" White.
                   All door windows are Tempered Glass
   Locksets: Orion
                  Commerical Grade or Residential, Master-Keyed
                  Lever Sets, Deadbolts, and Stand Door Locksets

Supports standard locksets & deadbolts Solid Polystyrene core Water resistant MDF Micro fiber frame < Solid Polystyrene core with lumber frame covered with 1/8" hardboard sheet.
< Engineered to support Standard locksets & deadbolts, or panic hardware & door closures.
Surround channel inner frame

Heavy Duty Extruded aluminum
Surround channel inner frame with
Miter cut corners screwed together

Five Steel hinges riveted
to outer frame with a screw
hole for securing into studs
for strength & security

MD-300 Series adds strength & security
Weather Seal
Vinyl Bulb Weather Seal
 
Extra Heavy Duty extruded aluminum frame
3-1/2" jamb which also serves as integral jamb

Miter Cuts welded for strength
Extra heavy duty extruded aluminum frameWelded Miter cuts
Aluminum kick panel
Smooth Aluminum kick panel on inside of door
1/2" threshold
Built-in 1/2" Threshold
Adjustable Steel Striker Plate
for Door Lock
Striker plate for MD-300 Series

300 Series Steel Door
Engineered for the Metal Structure
and Modular Office Industry
(ADA- Approved)
Click here for printable brochure
  

300 Series Steel Door     The 300 Series Steel Door has a 24-gauge steel surface, foamed-in place, polyurethane core which is attached to an aluminum frame with heavy-duty steel hinges and a 1/2" high aluminum threshold. Standard size is 36" x 80" but the door is also available in double wides with a locking aluminum astragal. This door complies with ADA standards. Also available with heavy duty MD series (MD-300).

Windows: All door windows are tempered glass.
10" x 10" Bronze, 22" x 36" White Nine Lite
10" x 10" White, 22" x 36" White Half Lite
22" x 64" White 15-Lite

Locksets: Orion commercial grade or residential, Master-Keyed lever sets, deadbolts and standard door locks.

Accessories include safety chains, thresholds and drip caps.

Features include:

  • Outside frame: Extra heavy-duty extruded aluminum frame which also serves as an integral jamb. Depth 3 ½".
  • Smooth surface prime coat.
  • Edge preparation: Two 1" x 2 3/4" mortised lock and deadbolt cutouts, 5 1/2" on center. Cover provided for deadbolt cutout.
  • Core will accommodate door locks and dead bolts with 2 3/4" backset.
  • Available in 24-gauge with blocking to accommodate door closures and panic bars.
  • Several window styles available.
300 Series Steel Door With Pre-punched Mounting Flanges
4", 8", or 12" pre-punched side
mounting flanges for easy installation.
300 Series Steel Door With Bulb Seal
Vinyl bulb weather seal.
300 Series Steel Door With Tempered Glass Window
A 10" x 10" tempered glass wndow
is an option, as are 22" x 36" 9-lite or
Half-Lite windows, also 22 x 64" 15-Lite windows.

200 Series
Heavy Duty Extruded Aluminum Door
Engineered for the Modular Building Industry
(ADA- Approved)

200 Series ADA-approved door     The 200 Series is ADA-approved and is engineered for a mobile home building.
It has the same features as the 100 Series but has a redesigned inner and outer frame which more easily adapts to meet handicap threshold requirements. It is constructed with painted embossed steel, aluminum and fiberglass panels in white, cream, tan or gray. Window and lockset selection is same as 100 Series. Also available in the heavy-duty MD-200 Series.


300 Series
Heavy Duty Extruded Aluminum Door
Engineered for the Metal Structure Industry
   Click here for printable brochure
     The 300 Series door is heavy duty inside and outside. Constructed with painted embossed aluminum and fiberglass panels available in white, off-white/cream, tan and gray.
300 Series Door With Tempered Glass Window

Windows: All door windows are tempered glass.
10" x 10" Bronze, 22" x 36" White Nine Lite,
10" x 10" White, 22" x 36" White Half Lite
4" x 24" Brown, 4" x 24" White.

Locksets: Orion commercial grade or residential, Master-Keyed lever sets, deadbolts and standard door locks.

Accessories include safety chains, thresholds and drip caps.

300 Series Door

Features include:

  • Polystyrene beadboard insulation core or blown in polyurethane foam.
  • Inside frame: Heavy-duty extruded aluminum channel with mitercut corners.
  • Outside frame: Extra heavy-duty extruded aluminum frame which also serves as an integral jamb. Depth 3 ½".
  • Each door has a built-in threshold and an interchangeable snap cap to allow right handed or left handed swing.
  • Pre-punched surface mounting flange for easy installation.
300 Series With Solid Rigid Foam Interior
Solid rigid foam with 1" treated siderails waterproof PVC at the top and bottom to prevent warping and deterioration.
300 Series Doors in Manufacturing Process
300 Series With Adjustable Striker Plate
Adjustable steel Striker Plate for door lock and deadbolt.

 

TR-100 Series
Extra Heavy Duty Door
Engineered for the Trailer Industry
Click here for printable brochure

TR-100 Series Door     If you need an extra heavy duty aluminum door, the TR-100 Series will fit the bill. Its many features include:

  • Flush mount RV-style lock and deadbolt.
  • Smooth aluminum frame.
  • Heavy duty steel hinges.
  • 1/8" panel laminate on each side for added strength.
 
TR-100 Series Frame Construction
Cutout section displaying
laminate & frame construction.
TR-100 Series Lock & Deadbolt Mounting
Backside view of flush mount
RV style lock & deadbolt.
TR-100 Series Heavy Duty Steel Hinges
Smooth aluminum frame.
Mitered corners. Heavy duty steel
hinges.
 
 
 

TR-100 DD Series
Extra Heavy Duty Extruded Aluminum Door
Engineered for the Trailer Industry
Click here for printable brochure

TR-100 DD Series Door     The TR-100 DD Series door is available in .030 smooth aluminum white, red or black. Choose stucco finish colors of white, off-white/cream, tan or gray. Standard size or special sizes available. This door has a heavy duty smooth aluminum frame with a wide installation flange and mitered corners.

Features include:

  • Rugged aluminum concealed continuous hinge.
  • Flush mount RV-style lock and deadbolt.
  • Water proof-PVC rails at top & bottom to resist warping and deterioration.
 
TR-100 DD Series Flush Mount Lock & Deadbolt
Flush mount RV style lock & deadbolt.
TR-100 DD Series With Concealed Hinges
Rugged aluminum concealed hinge.
TR-100 DD Series With Welded Frame
Welded frame.
 
 
Cargo Series
Engineered for the Cargo Trailer Industry
Click here for printable brochure
 

Cargo Series Door     The Cargo Series is available in standard and special sizes, or select the Double Door Cargo Series. The outside smooth aluminum is available in white, red or black. Inside fiberglass colors are white, off-white/cream, gray, tan and white smooth.

Features include:

  • Heavy-duty aluminum surround welded at the corners.
  • Solid lumber constructed core to accommodate strap hinges and cam-type door locks.
  • Smooth aluminum finish outside with metal or fiberglass inside.
  • Single and double doors available.
 
Cargo Series Door Core Construction
Cut out section plywood core construction with
Polyurethane Hot Melt Adhesive bond.
Will accomodate strap hinges and
cam-type door locks.
Cargo Series Door With Welded Mitered Corners
Welded mitered corners
(backside view).
Cargo Series Door With Fiberglass Interior
Backside view of Cargo Series
.040 Fiberglass interior,
.019 Embossed Painted Aluminum available.
 

 
 
300 Series Concession
Extruded Aluminum Door
Engineered for the Concession Trailer Industry
Click here for printable brochure

300 Series Concession Door     The 300 Series Concession door has an extra heavy duty 3-1/2" extruded aluminum frame and is available with an optional integrated concession window with multiple opening options. White, red and black are your choices of outside smooth aluminum colors. Inside embossed aluminum colors are white, cream, tan and gray.

Features include:

  • Door core construction designed to support gas shock insulation.
  • Extra heavy duty 3-1/2" extruded aluminum frame which serves as integral jamb.
  • Pre-punched side mounting flanges for easy installation.
  • Steel hinges riveted to outer frame.
  • Mitered corners.
  • Optional integrated concession window made of tempered glass with multiple opening options.
300 Series Concession Door Outer Frame Construction
Pre-punched side mounting flanges for
easy installation. Steel hinges are riveted
to outer frame. Mitered corners.
300 Series Concession Door With Multiple Opening Options
Optional Integrated concession window with multiple opening options. Door core construction designed to support gas shock insulation.
300 Series Concession Door With Heavy Duty Frame Construction
Extra heavy duty 3 1/2" extruded
aluminum frame which serves
as integral jamb.

Door and Window Options & Accessories

Safety Chains Dead-bolt locksets Butyl seal
Aluminum drip caps Flush mount locksets Foam tape
Aluminum thresholds Aluminum kick plates Mounting screws

Helpful Information
     

Standard Sizes:
Width: 24" / 32" / 34" / 36" / 46" / 48"
Double Wides: 64" / 72" / 96"
Height: 72" / 76" / 80" / 84"
Special sizes available upon request,
which may require a set-up charge.

     

Hole Openings:

  • For 100 Series, MD-100 Series, 200 Series and MD-200 add 1/4" to call size for 1/4" clearance.
  • For 300 Series 3' Doors add 2" to call size for 1/4" clearance.
  • For 300 Series 4' Doors add 1/2" to width and 2" to height for 1/4" clearance.
  • For 300 Series Steel Door add 1-3/4" to width and 1-1/4" to height for 1/4" clearance.
  • For Double Wide 100 Series add 1" to width and 1/4" to height for 1/4" clearance.
  • For Double Wide 300 Series Steel add 2-3/8" to width and 1-1/4" to height for 1/4" clearance.

Available Colors:

  • Fiberglass: White, Off-White/Cream, Tan and Gray.
  • Metal: 3' Doors: White, Off-White/Cream, Tan and Gray.
  • Metal: 4' Doors: White, Off-White/Cream, Tan and Gray.
  • Color samples available upon request.

For pricing or additional information on the aluminum and steel doors manufactured by Pocahontas Aluminum, please contact us online or by phone at 870-892-3689.
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